DLIM-PVL01 Photovoltaic Lamp Assembly Production Line

Equipment Overview

The DLIM-PVL01 photovoltaic lamp production line adopts the typical model of discrete manufacturing—lamp assembly. It integrates key smart manufacturing technologies such as AMR robots, collaborative robots, intelligent sensing and control equipment, intelligent inspection equipment, intelligent warehousing, and software systems for equipment research and development. It demonstrates the functions and concepts of automation, digitalization, networking, integration, and intelligence. The line involves knowledge and skills from fields including intelligent control technology, AGV technology, robotics technology, mechatronics technology, industrial engineering technology, software technology, automation technology, and industrial vision technology.

The production line primarily consists of a storage unit, AMR robot-stacker, transfer station, AMR robot-transport, AMR robot-collaboration, assembly conveyor line, lamp cover assembly station, photovoltaic lamp final assembly station, lampshade storage station, master control and display center, air supply system, and related software and resources.

Technical Parameters

1.  Input Power: Single-phase three-wire system, AC220V±5%, 50Hz.

2.  Output Power: DC regulated power supply: 48V, 24V

3.  Total Equipment Power: ≤10KW.

4.  Operating Environment:

       Temperature: 0°C to +40°C

       Relative Humidity: <85% (at 25°C), no condensation

       Altitude: <4000m

5.  Air Source: 0.3-0.7 MPa.

6.  Equipment Installation Dimensions: Approx. 13.8 × 8 × 2.4 (including corner section) m, subject to final design dimensions.

7.  Safety Protection Features: Emergency stop button, anti-collision devices, protective guards, three-color warning light, etc.

Achievable Training Contents:

1.  Pneumatic circuit design, installation, and debugging;

2.  Application of motion control systems;

3.  Application of sensors;

4.  RFID application technology;

5.  PLC programming and application;

6.  HMI (Human-Machine Interface) configuration, monitoring, and interface design technology;

7.  Collaborative robot installation, debugging, programming, and application;

8.  SLAM laser navigation AGV path planning;

9.  Debugging, operation, and programming of different types of AMR robots;

10. Robot gripper installation, debugging, programming, and application;

11. Robot safety measures and protection;

12. Robot trajectory programming;

13. Adjustment of robot axis speeds;

14. Application of industrial vision systems;

15. Vision processing software programming;

16. Application of bus communication technologies;

17. Application of industrial automation networks;

18. Application of MES (Manufacturing Execution System);

19. Touch screen communication with PLC;

20. MODBUS communication between PLC and RFID;

21. PROFINET communication between PLCs;

22. Communication between MES and PLC;

23. Python coding techniques;

24. Deployment and application of large speech recognition models;

25. Application of bus communication technologies;

26. Digital 3D model building and layout;

27. Configuration and application of basic mechatronic objects and common kinematic joints;

28. Configuration and application of common sensor signals and signal adapters;

29. Virtual commissioning application with Tecnomatix and virtual PLC;

30. Virtual commissioning application with Tecnomatix and actual PLC (physical equipment);

31. Mechatronic co-simulation: mechanical interference checking, mechanism kinematics validation, mechanism dynamics validation;

32. Use of instruments and tools;

33. Safe and civilized production practices, etc.